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As an upgraded version of the JL100X86-D2M model, the JL100X86-D2M44 features a specially designed drip-removal system that uses a lifting mechanism and Angem’s proprietary fabric wiping technology to remove excess adhesive after dipping, ensuring a cleaner coating finish and improved coating consistency.
With an adhesive utilization rate exceeding 90%, the machine offers high production efficiency, reduced material waste, environmental protection, and stable product quality.
Key Features
- Designed for full-body adhesive coating of shock absorber bushings
- Chain conveyor system for continuous automatic production
- Adhesive utilization rate above 90%
- Specialized anti-drip technology for precision coating
- Automatic dipping and drying process
- Proprietary fabric wiping system for bottom drip removal
- Lifting mechanism for precise drip-control operation
- High coating consistency and repeatability
- PLC automatic control system with touchscreen interface
- Energy-saving and environmentally friendly design
- Reduced labor requirements and increased productivity
Process Flow
Loading → Dipping → Draining → Bottom Drip Removal → Drying → Cooling → Unloading
Solving the Dripping Problem
During conventional dipping processes, excess adhesive often accumulates at the bottom of bushings, leading to:
- Uneven coating thickness
- Material waste
- Poor appearance
- Additional manual rework
The JL100X86-D2M44 incorporates Angem’s specially developed drip-removal mechanism to eliminate excess adhesive before drying, resulting in a cleaner and more uniform coating.
Typical Applications
Suitable for:
- Shock absorber bushings
- Rubber-to-metal bonded components
- Suspension bushings
- Automotive NVH components
- Engine mounting parts
- Metal inserts requiring adhesive coating
- Other cylindrical components requiring full-body dipping
Advantages
Precision Coating
Ensures uniform adhesive coverage while minimizing dripping defects.
High Adhesive Utilization
More than 90% adhesive utilization reduces operating costs.
Continuous Production
Chain conveyor design supports high-volume manufacturing.
Reduced Manual Labor
Automatic dipping, drying, and drip-removal processes improve efficiency.
Stable Product Quality
Repeatable coating thickness and consistent appearance.
Technical Highlights
- Chain-Type Automatic Dipping System
- Automatic Drying System
- Anti-Drip Fabric Wiping Technology
- PLC & Touchscreen Control
- High-Efficiency Adhesive Recovery
- Continuous Production Line Design
