...

Soluciones

ANGEM High-Temperature Automatic Tumble Spraying Machine with Barcode Scanner – PR55-DYZ11S

The PR55-DYZ11S is a fully automatic tumble spraying machine independently developed and designed by ANGEM, with full proprietary intellectual property rights. Purpose-built for full-surface spraying of small-to-medium parts such as zipper sliders, buttons, and magnetic cores, it specializes in the application of both water-based and oil-based paints and adhesives, and is widely used across the rubber and hardware industries.

DESCRIPTION

What sets the PR55-DYZ11S apart from conventional tumble sprayers is its spray gun retractable viewing window — a unique design feature that allows the spray gun to extend outward during the drying phase. This prevents the spray gun from being exposed to excessive heat buildup inside the drying chamber, effectively eliminating the risk of nozzle clogging caused by high temperatures — a common pain point with standard equipment.

Automated Production Functions:

  • Automatic Spraying – Consistent full-surface tumble spraying ensures uniform paint and adhesive coverage on every part
  • Automatic Drying – Integrated high-temperature drying system cures coatings inline without interrupting production flow
  • Automatic Adhesive Supply & Weighing – Continuous adhesive feeding paired with a precision weighing system ensures accurate material dosing and consumption tracking
  • Automatic Cleaning – Self-cleaning function maintains spray system performance and reduces maintenance downtime
  • Exhaust Gas Treatment – Fully enclosed spraying mode combined with an advanced filtration system ensures a clean, fume-free workshop environment

Intelligent Alarm System:

The PR55-DYZ11S features a comprehensive multi-point alarm system for proactive fault detection and safe operation:

  • 🔔 Low Temperature Alert
  • 🔔 Low Air Pressure Alert
  • 🔔 Component Failure Alert
  • 🔔 System Fault Alert
  • 🔔 Adhesive Level Below Threshold Alert
  • 🔔 Filtration System Blockage Alert

Design Highlights:

  • Spray Gun Retractable Viewing Window – Patented design allows spray gun to retract during drying, preventing heat-induced nozzle blockage and extending equipment lifespan
  • Barcode Scanner Integration – Built-in barcode scanning capability enables traceability, production tracking, and quality management
  • One-Touch Start – Touchscreen HMI with single-button startup for simple, intuitive operation accessible to all skill levels
  • Fully Enclosed Design – Sealed spraying chamber prevents fume leakage, protecting operators and maintaining a clean production environment
  • High-Temperature Capability – Engineered to perform reliably under elevated drying temperatures without compromising spray system integrity

 

PRODUCT PARAMETERS

Product Attribute Technical Specification
Production Cycle 10–40 min/batch, adjustable
Maximum Workpiece Load 20 kg
Processing Capacity 1–8 L
Loading Height 1 m
Number of Spray Guns 1
Drying Temperature Ambient temperature to 120°C, adjustable with automatic control
Preheating Temperature Ambient temperature to 120°C, adjustable with automatic control
Drum Rotation Speed 10–30 rpm
Drum Liner Diameter Φ550 mm
Air Supply Pressure 0.6 MPa
Heating Method Electric heating
Heating Power 5 kW total
Total Motor Power Approx. 2 kW
Power Supply 380 V ±10%, 50 Hz
Overall Dimensions L1600 × W1500 × H2000 mm
Machine Weight Approx. 800 kg

FEATURES

Key Advantages:

  • Innovative Anti-Clog Design – Retractable spray gun window eliminates high-temperature nozzle blockage
  • Versatile Material Compatibility – Handles both water-based and oil-based coatings with equal precision
  • Eco-Friendly & Clean – Enclosed design and exhaust filtration ensure zero workshop pollution
  • Intelligent Monitoring – Multi-point alarm system proactively detects and flags operational issues in real time
  • Traceable Production – Integrated barcode scanner supports quality control and production data management
  • Simple & Intuitive Operation – One-touch start with touchscreen HMI, easy for any operator to master quickly
  • Proven Versatility – Suitable for zipper sliders, buttons, magnetic cores, and a wide variety of small-to-medium components

The PR55-DYZ11S is the advanced, high-temperature tumble spraying solution for manufacturers who need reliable full-surface coating of small-to-medium parts with intelligent process monitoring, anti-clog spray gun protection, and full production traceability.

APPLICATION FIELD

1. Decorative Coating

Used to apply decorative finishes to small components such as pen barrels, binder clips, wooden toys, hearing aid components, zipper sliders, buttons, fishing hooks, springs and bottle caps. The process helps achieve uniform color and consistent surface appearance.

2. Corrosion-Resistant Coating

Designed for the application of protective coatings to nuts, screws, bolts, small nails, fasteners and other small hardware components. The coating helps improve corrosion resistance and extend product service life.

3. Low-Friction and Lubrication Coating

Suitable for applying water-based lubricant coatings and PTFE low-friction coatings to O-rings and other sealing components. The coating helps reduce friction, improve sliding performance and support smoother assembly and operation.

4. Adhesive Coating

Used to apply bonding adhesives to metal-cased oil seals, metal inserts for automotive shock absorber bushings, brake seals, engine seals and other rubber-to-metal components. It supports consistent adhesive coverage before molding and vulcanization.

5. Electrical Insulation Coating

Suitable for applying electrical insulation coatings to soft magnetic cores, hard magnetic cores, toroidal cores, battery caps and other magnetic or electrical components. The coating helps provide electrical isolation and surface protection.

GET IN TOUCH

Related Products

Scroll al inicio

Solicitar una cotización