{"id":3206,"date":"2026-09-24T11:45:43","date_gmt":"2026-09-24T03:45:43","guid":{"rendered":"https:\/\/angembonding.com\/?page_id=3206"},"modified":"2026-09-24T11:46:01","modified_gmt":"2026-09-24T03:46:01","slug":"automatic-bushing-swaging-machine-with-loading-system-for-innova-rubbers-india","status":"publish","type":"page","link":"https:\/\/angembonding.com\/es\/case-studies\/automatic-bushing-swaging-machine-with-loading-system-for-innova-rubbers-india\/","title":{"rendered":"Automatic Bushing Swaging Machine with Loading System for INNOVA RUBBERS, India"},"content":{"rendered":"
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Automatic Bushing Swaging System with Loading Automation in India <\/h1>\t\t\t\t<\/div>\n\t\t\t\t
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YS63X100-1M44 | Automatic Bushing Loading and Swaging System<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Project Overview<\/h2>\t\t\t\t<\/div>\n\t\t
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Automatic Bushing Loading and Swaging System<\/h3>\t\t\t\t<\/div>\n\t\t\t\t
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ANGEM developed the YS63X100-1M44 automatic loading and hydraulic swaging system for an Indian manufacturer of automotive rubber-to-metal bonded anti-vibration components. The system combines rotary workpiece storage, automatic pickup and transfer, and a 630 kN swaging station. It is designed to reduce repetitive manual handling and support consistent processing of automotive rubber bushings.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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\u2713 Rotary workpiece storage for continuous loading<\/p>

\u2713 Automatic pickup and transfer to the swaging station<\/p>

\u2713 630 kN hydraulic swaging for automotive rubber bushings<\/p>

\u2713 PLC control with manual and automatic operating modes<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\n<\/div>\n\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Integrated Coating Process<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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01<\/div>\t\t\t\t<\/div>\n\t\t\t\t
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Bulk Loading<\/h3>\t\t\t\t<\/div>\n\t\t\t\t
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Operators place multiple bushings in the rotary storage fixtures.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\n<\/div>\n

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02<\/div>\t\t\t\t<\/div>\n\t\t\t\t
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Rotary Indexing<\/h3>\t\t\t\t<\/div>\n\t\t\t\t
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The platform advances the next bushing to the pickup position.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\n<\/div>\n

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03<\/div>\t\t\t\t<\/div>\n\t\t\t\t
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Workpiece Detection<\/h3>\t\t\t\t<\/div>\n\t\t\t\t
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\u00a0Sensors confirm that a bushing is ready for transfer.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\n<\/div>\n

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04<\/div>\t\t\t\t<\/div>\n\t\t\t\t
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Automatic Pickup<\/h3>\t\t\t\t<\/div>\n\t\t\t\t
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A pneumatic gripper picks up the bushing from the loading station.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\n<\/div>\n

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05<\/div>\t\t\t\t<\/div>\n\t\t\t\t
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Linear Transfer<\/h3>\t\t\t\t<\/div>\n\t\t\t\t
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The transfer unit moves the bushing to the swaging station.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\n<\/div>\n

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06<\/div>\t\t\t\t<\/div>\n\t\t\t\t
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Die Positioning<\/h3>\t\t\t\t<\/div>\n\t\t\t\t
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The bushing is positioned inside the segmented swaging die.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\n<\/div>\n

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07<\/div>\t\t\t\t<\/div>\n\t\t\t\t
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Hydraulic Swaging<\/h3>\t\t\t\t<\/div>\n\t\t\t\t
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The hydraulic system applies controlled radial force to size the bushing.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\n<\/div>\n

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08<\/div>\t\t\t\t<\/div>\n\t\t\t\t
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Tooling Release<\/h3>\t\t\t\t<\/div>\n\t\t\t\t
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The die opens and prepares for the next production cycle.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\n<\/div>\n\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Key System Configuration<\/h2>\t\t\t\t<\/div>\n\t\t
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Rotary Workpiece Storage<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Multiple bushings can be loaded into the rotary storage fixtures for sequential feeding.<\/p>

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630 kN Hydraulic Swaging<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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The hydraulic station provides controlled force for the bushing sizing process.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\n<\/div>\n\n<\/div>\n

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Automatic Pickup and Transfer<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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A pneumatic gripper and linear module move each bushing from the loading unit to the swaging station.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t

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Integrated Loading and Swaging<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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The loading unit and swaging station operate as one coordinated system.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\n<\/div>\n\n<\/div>\n

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Segmented Swaging Tooling<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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The segmented die applies radial force to size the bushing\u2019s outer sleeve.<\/p>

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PLC Control and Diagnostics<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Operators can select manual or automatic modes and view fault information on the control interface.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\n<\/div>\n\n<\/div>\n\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Automatic Bushing Loading and Swaging System in Operation<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Watch the YS63X100-1M44 system during factory testing. The video shows workpiece loading, automatic pickup and transfer, and the coordinated operation of the hydraulic swaging station.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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\n\t\t\t\t\t\t\t<\/path><\/svg>\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"

Automatic Bushing Swaging System with Loading Automation in India YS63X100-1M44 | Automatic Bushing Loading and Swaging System Project Overview Automatic […]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":2469,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"elementor_header_footer","meta":{"_acf_changed":false,"site-sidebar-layout":"no-sidebar","site-content-layout":"","ast-site-content-layout":"full-width-container","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"disabled","ast-breadcrumbs-content":"","ast-featured-img":"disabled","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"iawp_total_views":4,"footnotes":""},"class_list":["post-3206","page","type-page","status-publish","hentry"],"acf":[],"_links":{"self":[{"href":"https:\/\/angembonding.com\/es\/wp-json\/wp\/v2\/pages\/3206","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/angembonding.com\/es\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/angembonding.com\/es\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/angembonding.com\/es\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/angembonding.com\/es\/wp-json\/wp\/v2\/comments?post=3206"}],"version-history":[{"count":0,"href":"https:\/\/angembonding.com\/es\/wp-json\/wp\/v2\/pages\/3206\/revisions"}],"up":[{"embeddable":true,"href":"https:\/\/angembonding.com\/es\/wp-json\/wp\/v2\/pages\/2469"}],"wp:attachment":[{"href":"https:\/\/angembonding.com\/es\/wp-json\/wp\/v2\/media?parent=3206"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}